What tap drill do I use for M6 × 1?
Answer
Drill 5 mm to tap M6 × 1. That leaves 77% thread engagement, which is what workshop charts are built on.
How it is worked out
- The relation every chart is built on
drill = major diameter − (engagement% ÷ 100) × 1.299 × pitch - For this thread
6 − 0.75 × 1.299 × 1 = 5.03 mm - Rounded to a drill you own
5.03 mm → 5 mm
1.299 = 2 × 0.6495, the truncation of the 60° thread profile
Worth knowing
- Clearance hole — close
- 6.4 mm, for accurately positioned holes only
- Clearance hole — normal
- 6.6 mm. Use this one unless you have a reason not to.
- Clearance hole — loose
- 7 mm
- Minor diameter
- 4.918 mm — the thread's own root, which is not the drill size and is the mistake worth avoiding
- Pitch diameter
- 5.351 mm
- How deep to tap
- One diameter of engagement in steel, one and a half in aluminium or cast iron, two in plastic. Deeper gains nothing measurable — the first few threads carry most of the load.
- Why not cut a full-depth thread
- The last quarter of engagement adds roughly 5% to the stripping strength and about doubles the torque on the tap. In anything harder than aluminium the tap breaks first, and a broken tap in a finished part is a much worse afternoon.
Tap drills for nearby metric threads
Once it is tapped
Do it with your own numbers
This page answers one specific question. The Tap Drill & Thread Size Calculator takes any values you like and answers as you type — in your browser, so nothing you enter is sent anywhere.